6 Aug 2025

Canterbury firm keeps craft wool processing in New Zealand

1:13 pm on 6 August 2025
Wild Earth Yarns was established in Christchurch by husband and wife owners, Graham and Jacqui McLaughlin before their son Blair joined the business.

Wild Earth Yarns owners Graham (left) and Jacqui McLaughlin and son Blair, who is the factory manager. Photo: supplied

The country's last operational woollen dye house and spinning mill has been saved from the scrap heap.

Canterbury's Wild Earth Yarns is taking over manufacturing equipment belonging to Napier company Design Spun, which is closing.

The Christchurch-based and family-owned company is the manufacturer of high-quality hand-knitting yarn from super-fine merino wool, possum fibre and strong wool.

"What that means for us is massive expansion," Wild Earth Yarns factory manager Blair McLaughlin said.

Yarn from its factory in the Christchurch suburb of Bromley is used in textiles, knitting and merino socks.

Canterbury's Wild Earth Yarns is committed to processing wool in New Zealand.

Canterbury's Wild Earth Yarns is committed to processing wool in New Zealand. Photo: supplied

The newly purchased machinery can also manufacture mohair and alpaca fibre. And a woollen bouclé yarn can now be made for the weaving market.

McLaughlin said if they had not bought the heavy machinery, it would have been scrapped.

"We'll be the last worsted yarn manufacturer left in New Zealand."

Most of the country's wool clip is sent overseas as greasy and clean fibre to be processed, but Wild Earth Yarns was committed to local manufacturing.

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Most of New Zealand's wool is sent to China, India and Italy to be processed. Photo: supplied Riley Kennedy

"Obviously there's a rising demand for local traceable yarn," McLaughlin said.

"We can see a worldwide trend of moving away from synthetic materials and wanting to use natural biodegradable fibres."

It will add up to 15 more staff as it scaled up its operation. He said the company was thrilled to carry on Design Spun's legacy.

Moving the machinery to the South Island would be a significant logistical operation.

McLaughlin , alongside his father Graham, had been in Hawke's Bay planning the big move. Graham had the engineering skills to keep the machinery operational.

"We'll start dismantling and preparing to ship to Christchurch at the start of next month," McLaughlin said.

"There will be a lot of moving parts over the operation to get it up and running again."

Canterbury's Wild Earth Yarns is committed to processing wool in New Zealand. It's bought the woollen dye house and spinning mill of Napier company Design Spun which is closing. Yarn from Wild Earth Yarn's factory in the Christchurch suburb of Bromley will be used in textiles, knitting and socks.

Canterbury's Wild Earth Yarns is moving wool processing machinery to the South Island Photo: supplied

Meanwhile, the owners of Design Spun's dye plant and spinning mill in Napier were disappointed they could not find a local buyer to take over the operation, based at Onekawa.

Managing director Brendan Jackson said it was bittersweet that no one in the region was lining up to take over the firm. Around 25 workers would lose their jobs when the production moves south.

Around 60 percent of the business was in the hand-knitting sector, with the balance going into weaving and hosiery contracts.

"Design Spun as a textile company has a long commitment and support for the natural fibre industry and our preference was to sell the business and keep production here on site here in Napier," Jackson said.

"It's been an 18 month process for us. We've got retiring and exiting executive directors."

Canterbury's Wild Earth Yarns is committed to processing wool in New Zealand. It is taking over the manufacturing equipment of Napier company Design Spun which is closing. Yarn from their factory in the Christchurch suburb of Bromley will be used in textiles, knitting and socks.

Machinery from a Hawke's Bay manufacturer is moving south to a new home in the Christchurch suburb of Bromley. Photo: supplied

"The dye house and spinning mill are all moving to Christchurch, they have bought all the equipment."

But a silver lining was Wild Earth Yarns swooping in to use the machinery in the south.

"We've got the next best thing, which is maintaining the capability of processing but on another site."

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